Forklift Battery Regenerator & Discharge Cycler - SBS-200CT

Battery Discharge and Charge Cycle Testing with
Individual Cell Monitoring Capabilities

Forklift Battery Discharge Cycler, regenerator, rejuvenator, and desulfator


  • Automatically run multiple
    discharge/charge cycles unmanned
  • Increase run time in sulfated batteries
  • Bring capacity back into warranty
    or scrap batteries
  • Extend battery service life
  • Quickly identify problematic
    cells with wireless modules
  • Generate custom reports for trending,
    records and reporting
  • Automatically protects and saves data
    from an unexpected test stop/end


- SBS-200CT Data Sheet

- User's Manual

Smart Load Bank Manager
Software Download


SBS-200CT Calibration Guide

SBS-200CT Module Voltage Calibration Guide

SBS-200CT Cycle Test

SBS-200CT Single Discharge Test

SBS-200CT Reset A Module Number To Zero

SBS-200CT Numbering A Spare Module

process for discharging and cycling batteries


  • Main unit
  • Instruction manual
  • Wireless 1.2/2V modules (qty. 10 +1 spare)
  • Computer analysis software
  • DC test (power) cables
  • 3 ft. AC power cable
  • RS232 wire
  • Carrying case with wheels

case for battery discharger SBS-200CT

The SBS-200CT is a discharge cycler for battery testing and battery rejuvenation. The voltage range of 24–96 Vdc covers many types of traction batteries including: stationary, forklifts, automobile, golf cart, train, wheel chair, etc. When equipped with an industrial charger (sold separately), the SBS-200CT can provide an unmanned discharge/cycling solution to help increase battery capacity. The unit includes wireless modules for individual cell readings and software to generate detailed reports.


  • Wide voltage and current range from 24–96 Vdc / 0–200 Amps
  • 5.7 in. LCD touch screen
  • 30 parameter presets with stop/alarm points that can be adjusted during testing
  • 4 adjustable stop points and multiple alarm designs to control the discharge process intelligently
  • Wireless modules that measure and record individual cell voltages during testing
  • View test data in real time on screen or with computer via RS232
  • Download data after discharge to USB drive
  • Computer software for capacity evaluation and report generation

battery discharger and cycler software

Computer Analysis Software

  • User friendly and easy to navigate
  • Data downloading and analyzing through real-time communication or USB memory devices
  • Software interface includes: battery voltages curve and bar chart, battery resistances bar chart, group voltage curve, current curve, capacities histogram, data form, etc.
  • Generate custom and detailed Excel reports with USB and software

Test Range

Battery Nominal Voltage Max. Discharge Current
2 V 60A
4 V 120A
6/24 V 180A
36/48 V 200A
72/80/96 V 200A

Wireless Modules

wireless modules for SBS-200CT battery regenerator

  • Wireless modules included for collection of individual cell voltage data during testing
  • Advanced technology that wirelessly communicates readings between modules and load bank
  • Includes 1.2/2V wireless modules; 2/6/12V wireless modules available separately
  • One module supports voltage measurement for 4 cells
  • Easily locate failed cells in battery and estimate actual capacity of each cell

Ordering Information

Part No. Description
SBS-200CT Battery discharge and capacity tester

Accessory Ordering Information

Part No. Description
BCT110/220 - 1000 1000 Watt Voltage Transformer
110/220 Vac 50/60 Hz
MODULE-2/6/12-15 2/6/12 Wireless module kit w/ case
Qty. 15 (+2 spare)*
MODULE-200CT-10 Wireless module kit, SBS-200CT, 1-10 modules (+ one spare)
MODULE-CLIP-B Clip, Load Bank, 44mm Opening, Black
MODULE-CLIP-R Clip, Load Bank, 44mm Opening, Red
MODULE-CLIP-Y Clip, Load Bank, 44mm Opening, Yellow


DC Volt Range 24–96 Vdc
DC Current Range 24 Vdc: 0–180 Amps
36–96 Vdc: 0–200 Amps
Accuracy and Resolution ±0.5%, 0.1 Amp
Display 5.7" LCD Color Touch Screen
AC Power Supply 120 Vac, 50/60 Hz
Communications Port USB / RS232
Internal Memory 8MB Flash
Main Tester Size 11.6 x 19.8 x 40 in.
Carrying Case Size 12.4 x 20.6 x 40.4 in.
Weight 121 lb. (main tester only)
220 lb. (tester, accessories, case)

200CT Capacity Comparison Chart